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Of the approximately 120 steps involved in manufacturing an Adidas sneaker, that seemingly simple task is among those robots have not yet been able to master, at least not on an industrial scale, according to Adidas CEO Kasper Rorsted. “The biggest challenge the shoe industry has is how do you create a robot that puts the lace into the shoe,” he said. “I’m not kidding. That’s a complete manual process today. There is no technology for that.” As the Financial Times reported (paywall), Rorsted made the comments last week on his first trip to Asia as the new boss of the German sports brand, where he talked about the limits of automation, the prospects for reshoring manufacturing in Europe and the US, and how human hands are still essential in a great deal of production. Adidas has been investing in automation as part of its greater push to speed up its supply chain . At the end of 2015, it launched a high-tech Speedfactory in Germany that relies “intelligent, robotic technology” to make sneakers more quickly. More recently, it unveiled a 3D-printed sneaker that knocks out a costly, time-consuming step from the manufacturing process. But Rorsted was candid about how long he sees it taking before a robot could make a pair of sneakers from start to finish, saying he doesn’t predict full automation being possible in the “next five to 10 years.” And for now Adidas’ automated manufacturing will only produce about 1 million pairs of sneakers a year, a sliver of the 360 million pairs it produced in 2016, according to its most recent annual report (pdf). Adidas’ German Speedfactory and a subsequent one in Atlanta have also put Adidas in the conversation about reshoring manufacturing to Europe and the US that has arisen with events such as Brexit and the election of Donald Trump. But Rorsted made clear that he doesn’t see reshoring occurring on any major scale.

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